Roll winding is an essential operation in the processing of plastics, packaging, and woven sacks; roll winding is integral to the management, storage, and further processing of all flexible materials. To accomplish a critical manufacturing operation with precision and efficiency, G. D. Industries manufactures a high-performance 4 Roll Surface Winder that is dependable and designed for surface winding applications where the material is wound on the roll by direct contact with rolling drums or rolls. The 4 Roll Surface Winder operates to surface wind material on a core with the material surface making contact on a series of rotating rolls, to yield perfect tension and roll formation during winding. The 4 Roll Surface Winder will provide stable, uniform, and high-speed winding of a variety of materials such as PP woven fabric, BOPP film, laminated materials, paper, aluminium foil, and non-woven fabric. This machine was designed to be robust, easy to operate, and provide precise roll formation; it is now one of the preferred machines for manufacturers within the applicable packaging and flexible material processing sectors.
The 4 Roll Surface Winder operates with up to 4 surface contact rolls rolling at the same time with surface contact with the drum to wind material onto the core. All the rolls work together simultaneously to maintain even pressure, smooth winding to prevent defects in product quality like loose ends, rolls that telescope, or defective rolls. This machine is particularly useful for applications requiring tight roll hardness, alignment, and tension for downstream processes such as slitting, lamination, printing, or inspection. G. D. Industries designed this equipment to accommodate varying thicknesses and widths of material, all while ensuring the best quality rolls even at high operational speeds.
The G. D. Industries 4 Roll Surface Winder is manufactured from a higher production quality that involves durable construction, precision-made parts, and heavy duty components for years of use. This product is designed to be energy efficient with minimal maintenance while meeting the demands of end users in a continuous production mode. The winder system includes advanced tension control, high-speed drive systems, and operating controls that allow for smooth, unmatched, and reliable operation. There are many roll diameters and core sizes available for user flexibility, enabling manufacturers to use varying specifications. Our low waste system creates less waste material, limits surface damage, and maintains constant tension which increases the likeliness of a tight consistent roll. As a result, using a G. D. Industries 4-Roll Surface Winder will yield better formed rolls and ultimately a higher quality final product.
The demand for quality rolls with precise winding in woven sack, tarp, laminated fabric, and paper packaging has grown to a point where machines such as the 4 Roll Surface Winder are important players on today’s production line. The 4 Roll Surface Winder’s capacity to wind flexible material of varying thicknesses and surface characteristics would make it ideal for application and valuable to achieve efficient, with minimum roll handling errors, output for many different product applications. By employing the machine, companies will not only increase production speed & material handling efficiencies, they will incur less operational downtime due to roll quality defects and rewinding faults.
G. D. Industries continues to satisfy the flexible and printing processing industries, with equipment that integrates sophisticated technology, ease of operation and long-term reliability. Our 4 Roll Surface Winder is available in various working widths, roll diameters and custom built technical specifications, enabling the end user to satisfy their production objectives. G. D. Industries is committed to satisfying its customers with user friendly equipment, superior-engineering, technical service, quality products and getting better efficiencies in winding while building trustworthy relationships.
